Pentair Südmo Hygienic Double Seal Valves F269J+

Pentair hygienic Double Seal Valves F269J+ J- series are used for product isolation, where safe mixproof separation of process and CIP fluids is required. Double Seat Valves offer a variety of options that allow monitoring and control of the valves through a PLC control system via the Easymind control unit.

General Applications

  • Dairy factories
  • Breweries and beverage plants
  • Wineries
  • Canneries and food processing plants
  • Pharmaceutical
  • Chemical processing

Benefits

  • Free draining design, eliminates product puddling and air pockets.
  • Smooth ball shaped bodies, reduces turbulence and improves flow.
  • Smooth internal surfaces for ease of cleaning.
  • Maintenance friendly design.
  • Reversible actuator.

Features

  •  Product contact parts manufactured from high quality 316L S/S bar.
  • Heavy walled body construction.
  • Semi bright external surface finish.
  • Compact, lightweight design.
  • Heavy duty cast body clamps (bolted type).
  • Various sealing options available.
  • Seat material FKM.
  • Metal plug stop, protects seat seals from wear or damage.
  • Resilient seat for positive isolation.
  • Free draining design, eliminates product puddling and air pockets.
  • Smooth ball shaped bodies, reduces turbulence and improves flow.
  • Smooth internal surfaces for ease of cleaning.
  • Maintenance friendly design.
  • Reversible actuator.
  • Leakage chamber between seals.
  • Clamped body style offers full 360° orientation of actuator.
  • Butt weld end connections.
  • Swage/crimp type fluid connectors to CIP poppet valves provided with valve.

Description

The Pentair Double Seal Valves are operated by compressed air, via a linear pneumatic actuator, that can be supplied with or without spring return. The at-rest position of the valve, although normally closed (down position), can also be provided in the normally open (up position), this is determined by the actuator mode being either Spring Extend (SE) or Spring Retract (SR) respectively as selected at time of order. The mode can also be easily changed on site by simply inverting actuator assembly. When air pressure is applied to the cylinder, two small pneumatic normally open (NO) poppet valves, a leak detecting and a CIP valve instantly close and the main valve plug moves through its entire stroke changing the valve from the closed to open position.

When the air is removed or vented from the cylinders the main valve closes, following which the two smaller valves open, thereby venting and draining the leakage chamber to atmosphere. With the main valve in the closed position the leakage chamber can be flushed with water or CIP to clean away product residues. Whilst the valve is in the closed position, one side of the valve can be CIP cleaned while product remains on the opposite side fully protected from possible contamination by the double seals and leakage chamber.

Fields of application

The Pentair Double Seal Valves can be used to control process or CIP fluids in the food processing, canneries, wineries, dairy, brewing, pharmaceutical, beverage and chemical industries. These hygienic valves can be easily automated with the Easymind Electronic Control Top.

Options

  • Mirror polished internals
  • Clamp and thread end connections
  • Manual operating device
  • 3-Position actuator
  • Booster actuator
  • Control top or feed back unit
  • Quick release body clamps

Technical data

Working temperature: -5 to +100°C (-5 to 120°C for static condition)

Sterilizing temperature: Up to 140°C for 30 min’s (Steam for static condition)

Max. pressure, valve body: 10bar fluid pressure

Max. pressure, valve seat: See separate plug lifting chart

Minimum pressure: Full vacuum

Operating air pressure: 4 to 8 bar max.

Air connections: R⅛” (BSP)

CIP/detect line connections: 8mm OD tube

Surface finish: Internal < 0.8 Ra, external hairline / buffed

Length tolerance between ends: ±0.5mm ~ ±1.0mm

Parallelism or squareness of ends: ±0.5° or less

Technical Specification

Pentair Keystone Double Seal Valve F269J+ Technical Specification

Parts List

No. Description Material Standards
1 Body 316L S/S, 304L S/S ASTM A276
2 Plug/shaft 316L S/S ASTM A276
3 Seat seal EPDM, NBR, PTFE, FKM FDA
4 Body seal EPDM, NBR, FKM FDA
5 Stem seal Santoprene® , EPDM, NBR, FKM FDA
6 Shaft bush PTFE, UHMWPE Commercial
7 Body clamp 304 CF8 S/S ASTM A743 CF8
8 Actuator assembly 304 S/S -
9 Sight housing 304 CF8 S/S ASTM A743 CF8
10 CIP/Leak detect valves 316L S/S ASTM A276

Dimensions 

   

ØA x t

       

H3

     
Size Inch OD Size Metric Inch OD Metric ØD H H1 H2 Inch OD Metr

ic

H4 L1 L2
1.0" 025 25.4 x 1.6 29.5 x 1.6 102 311 10.2 231 55.0 54.0 55.0 44.4 94.2
1.5" 040 38.1 x 1.6 41.5 x 1.6 102 323 14 255 74.5 73.5 49.5 60.0 103.0
2.0" 050 50.8 x 1.6 53.5 x 1.6 102 332 25.3 261 77.0 76.0 52.0 60.0 103.0
2.5” 065 63.5 x 1.6 69.5 x 1.6 141 435 38 349 102.5 101.5 68.0 75.5 118.5
3.0” 080 76.2 x 1.6 84.5 x 1.6 141 450 38 356 109.0 108.0 74.0 75.5 118.5
4.0” 100 101.6 x 1.6 103.5 x 1.6 168 539 39 428 142.0 141.0 92.5 88.5 131.5
5.0” 125 129.0 x 2.0 130.0 x 2.0 219 547 50 497 156.0 155.0 115.0 101.5 144.5
6.0” 150 152.4 x 2.0 155.0 x 2.0 219 547 50 510 156.0 155.0 115.0 101.5 144.5

NOTE: Metric bodies are created from standard Inch OD bodies by fitting eccentric reducers. Santoprene® is the registered trademark of Exxon Mobil

Air Consumption for Single Acting Actuators (liters of free air)

  Valve size (Actuator size)
Supply pressure bar/(psi) 025 (100S) 040-050 (100) 065-080 (140) 100 (170) 125-150 (200)

 

4.1 (60) 0.89 1.23 3.28 4.71 8.94
6.2 (90) 1.25 1.72 4.60 6.60 12.54
8.3 (120) 1.61 2.21 5.92 8.50 16.14

Recommended Seat Flushing CIP Flow/Velocity Information

With the main valve in the closed position, it is recommended the leakage chamber be flushed with water or CIP solutions to clean away any product residues after each valve operation. Also for the most effective clean, the main valve should be pulsed during entire systems cleaning cycle.

CIP flow rate: 3.5 - 4.0L/min at 1.5bar inlet pressure.
CIP velocity: 1.5m/sec (minimum)

Valve Type

Pentair Keystone Double Seal Valve F269J+ Valve Type

3-Position Actuator

The 3-position actuator can be used for an adjusted flow control at any position throughout the valve’s entire stroke. For example on dosing or filling to give optional full flow or partial flows, for topping up, or varying flow between product or CIP duties.

Booster Actuator

The booster actuator can be used where extra force is required to hold seal tightness under extra high line pressures, or for opening valves against high line pressures.

Position Sensors

Standard Ø18mm barrel type proximity sensors can be provided as a kit, complete with mounting bracket and sensor target.

Selection Guide

Pentair Keystone Double Seal Valve F269J+ Selection Guide